中国石油集团济柴动力总厂成都压缩机厂
CNPC Jichai Power Equipment Company Chengdu Compressor Plant

中国石油集团济柴动力总厂成都压缩机厂位于四川省成都市龙泉驿区（国家级）经济技术开发区，系“中国石油”往复活塞式压缩机专业生产厂，集天然气压缩机、移动式车载压缩机、气体钻井增压机及成套装备研究、开发、制造、销售和大功率柴油机修理业务为一体的专业化厂家。产品可满足天然气工业上、中、下游,即天然气开发（增压采输、气举、轻烃回收等），管道集输（主干线、支线、储气库等），炼化企业（加氢压缩机、氮氢气压缩机、二氧化碳压缩机等）和气体钻井的需求。工厂拥有固定资产1.29亿元，工业厂房25840平方米。截至2011年，累计生产各型压缩机590余台，产品遍及川渝、新疆、青海、大庆、中原、华北、长庆、滇黔桂等全国20多个省、市、自治区油田市场、地方市场和部分国际市场。工厂先后获得了国家环保总局“清洁生产示范单位”、中油集团公司“装备制造工作先进单位”、四川省“质量管理先进单位”、“四川省名牌企业”等荣誉称号，首批获准使用“中国石油装备”统一品牌。工厂连续19年保持了四川省“守合同，重信用”企业称号，连续23年保持了四川省文明单位称号。 工厂技术力量雄厚。工厂坚持以人才强企为根本，采取引进与培养相结合，拥有各类专业技术人员140余人，中、高级技术工人380余人，引进了多名压缩机及相关专业硕士生、本科生，增强工厂发展实力。工厂拥有了比较先进的工艺技术装备和完善的技术检测手段，现有各类加工检验设备462台，其中金属切削设备125台，新度系数0.64；精、大、稀设备16台，包括定梁龙门加工中心、数控龙门镗铣床、紧密卧式加工中心、数控立式内圆磨床、数显立柱坐标镗床、曲轴连杆颈车床、曲轴车床、数控立式车床及意大利引进的三坐标测量机等，为提高压缩机产品整体质量奠定了坚实的物质技术基础。 工厂产品质量保证体系完善。1997年取得了ISO9001质保体系认证证书，2003年取得了QHSE管理体系三合一认证证书，产品执行API-618、AP/11P等标准，并于2007年通过API认证。1998年以来由四川省质量技术监督局组织对工厂压缩机产品质量监督抽检，连续13年合格并取得证书， 2002年获四川省质量技术监督局企业产品标准备案。2005年工厂成功研发的CKY400往复活塞式气体钻井用增压机，形成企业自创技术，鉴定组专家鉴定评审认为，主要技术性能达到同类进口机水平，可以替代进口。 工厂产品系列完备。工厂坚持以科技为先导，坚持产学研相结合，突出依靠科技进步，扎实推进产品、技术创新，自主创新取得丰硕成果。不断加强同国内外产学研机构的交流与合作，通过学习引进、消化吸收，不断推进技术创新，工厂产品研发取得了丰硕成果，形成了ZTY系列整体式、DTY系列电驱分体式、CTY(RTY)系列燃油（燃气）分体式、FY系列气体钻井、CCTY系列车载移动式等5个系列100多个规格型号以及储气库用大功率压缩机组的往复活塞式压缩机系列产品。其中自主研制开发的ZTY系列压缩机1999年列入“国家重大技术装备国产化创新研制项目”，ZTY系列整体式天然气压缩机、CKY400气体钻井用增压机等被国家科技部等五部委联合授予“国家重点新产品”证书，整体式天然气压缩机组、气体钻井用增压机、全罩型钻井用空气压缩机、撬装膜分离制氮装置获国家实用新型专利；自主研发的气体钻井用增压机、车载式天然气压缩机组、ZTY630型大功率整体式压缩机、RTY1150型分体式压缩机等多项产品填补了国内空白，达到同类进口机组先进水平。ZTY系列整体式天然气压缩机获四川省科技进步三等奖、局科技进步一等奖，2007年被评为“四川名牌”产品；空气钻井用增压机获成都市科技进步二等奖,局技术创新一等奖；CCTY250型车载式天然气压缩机获局技术创新一等奖；空气钻井用空气压缩机获局技术创新一等奖。工厂累计申报专利17项，获得国家专利授权10项，全罩型钻井用空气压缩机装置获国家发明专利。 产品生产能力不断增强。经过十多年的发展，工厂产品系列不断完善，形成了年产150个标准台往复活塞式压缩机生产能力。能按客户要求设计制造85KW~6000KW的各种往复式压缩机组，满足各油田气举采气、油气处理、轻烃回收、增压开采、增压集输和气体钻井的多种需要。工厂目前具备年产压缩机100台以上、气体钻井成套装备15台套、大修柴油机及柴油发动机组120台的生产能力，全力打造国内最具实力的压缩机生产制造基地和气体钻井成套装备制造基地。

Located in the national economic and technological development zone in Longquanyi District, Chengdu, Sichuan，CNPC Jichai Power Equipment Company Chengdu Compressor Plant, a professional manufacturer of reciprocating compressors, focuses on researching, developing, manufacturing and marketing natural gas compressor, vehicle-mounted compressor and booster used in air drilling as well as their packaging equipment. Besides, it also deals with the repairing and maintenance of high-powered diesel engines. The products can meet the needs of upstream，midstream and downstream of the natural gas industry, namely, natural gas development(boosting exploitation and transmission, air-lifting, light hydrocarbons recovery, etc.), pipeline gathering (main line, sub-line, gas storage, etc.), refinery enterprises (hydrogen compressor, nitrogen hydrogen compressor, carbon dioxide compress, etc.), and the needs of air-drilling. The plant has a fixed assets of 129 million yuan and a large-scale industrial factory building of 25,840 square meters. By 2011, it has manufactured over 590 various types of compressors. The products are sold to local markets of more than twenty provinces, municipalities and autonomous regions, including Sichuan, Chongqing, Xinjiang, Qinghai, Daqing, Central China, North China, Changqing, Yunnan, Guizhou and Guangxi. Moreover, some products have even entered the international market.The plant is a consecutive winner of multiple honorary titles, including “Clean Production Model Enterprise” by the State Environmental Protection Administration, “Advanced Enterprise in Equipment Manufacture” by China National Petroleum Corporation, “Advanced Enterprise for Quality Management of Sichuan Province”, and “Brand-name Enterprise of Sichuan Province”. It is one of the first batch of enterprises allowed to utilize the brand of “CNPC Equipment”. It has maintained its titles of “Contract-abiding & Trustworthy Enterprise of Sichuan” and “Culturally-advanced Enterprise of Sichuan” for 19 consecutive years and 23 consecutive years respectively. Strong technological strength Adhering to the fundamental strategy of empowering the enterprise through talent development, the plant gains talents by both bringing in and training. Having more than 140 technicians of various specialized fields and over 380 medium and high level technical workers, it has also brought in a number of talents with bachelor's degrees or master's degrees who major in compressor or related to further improve its strength. The plant is complete with various advanced processing equipments and perfect technical detection facilities. Altogether, there are 462 various processing and testing equipment, including 125 units of metal cutting machines, the newness coefficient of which is 0.64; and 16 sophisticate, massive and rare equipment, such as beam gantry machining center, NC gantry boring-milling machine, precision horizontal type machining center, NC standing internal grinder, digital display standing jig-boring machine, crankpin lathe, crankshaft lathe, NC vertical lathe, and three dimensional measuring machine (imported from Italy). All of these have laid a solid material foundation for improving the overall quality of the compressor products. Complete product quality assurance system The plant obtained the ISO9001 quality assurance system certification certificate and the QHSE management system integrated certification certificate in 1997 and 2003, respectively. All its products comply with API-618 and API-11P standards. In 2007 it passed the API certification. Since 1998 when Sichuan Provincial Bureau for Quality & Technology Supervision arranged a random inspection on the quality of its compressor products, CNGCP had obtained qualification certificate for 13 consecutive years. In 2002, its products specifications were filed with the Sichuan Provincial Bureau for Quality & Technology Supervision. In 2005, it succeeded in the development of the CKY400 reciprocating-piston gas supercharger for drilling, which, according to the expert statement, had reached the level of the imported machines of the same type and could replace the latter. Full product line The plant is committed to scientific and technological innovation and sticks to the integration of production, study and research. It is also active in strengthening technical exchange and cooperation with the foreign companies. As the result of efforts in these regards, it has reaped abundant fruits in its products R&D and has formed a full range of product line, covering five series and more than 100 types of high-power reciprocating-piston compressors for gas storage, including ZTY integral series, DTY electricity-powered detachable series, CTY(RTY) oil/gas-powered detachable series, FY gas drilling series, and CCTY vehicle-borne mobile series. Among these products, the self-developed ZTY series was listed into the Localization-oriented Innovation & Development Project for National Major Technical Equipments in 1999. And the ZTY and CKY400 series were awarded National Major New Products certificates jointly sponsored by the five ministries including the Ministry of Science & Technology. The integral natural gas compressor, gas supercharger for drilling, full cover type air compressor for drilling and skid-mounted membrane separation nitrogen-producing system were granted national utility patents. The self-developed gas supercharger for drilling, vehicle-mounted natural gas compressor, ZTY630 high-power integral compressor and RTY1150 split compressor filled the gap in the domestic market and reached the advanced level of imported products of the same type. The ZTY integral natural gas compressor was awarded the third prize in scientific and technological progress of Sichuan and first prize in the scientific progress of Sichuan Petroleum Administration, and was granted the grand-name products of Sichuan in 2007. The gas supercharger for drilling gained the second prize in scientific and technological progress of Chengdu and the first prize in technological innovation of Sichuan Petroleum Administration. CCTY250 vehicle-mounted natural gas compressor got the first prize in technological innovation of Sichuan Petroleum Administration. The air compressor for drilling also gained the first prize in technological innovation of Sichuan Petroleum Administration. In total, the plant has declared 20 patents and obtained 10 national patents authorization. The full cover type air compressor for drilling was awarded the national invention patent. Ever-enhanced production capacity After more than ten years of development, the pant has gradually integrated its product line and formed an annual production capacity of 150 standard units of reciprocating-piston compressors. It is capable of designing and manufacturing all types of reciprocating-piston compressor units within the range of 85KW ～6000KW according to the customers’ requirements and meets a wide variety of needs, such as gas lifting, gas production, oil & gas processing, light hydrocarbon recovery, pressure-boosting exploitation and transmission and gas drilling. At present, the plant can manufacture more than 100 units of compressors and 15 units of gas drilling outfits and overhaul 120 diesels and diesel engine units per year. And it is striving to establish the most powerful compressor and gas drilling outfits manufacturing base in China with all its strength.